Gantry-Type Teaching-Free Welding Robot
Product Introduction
Built for large-scale structural fabrication, the Gantry-Type Teaching-Free Welding Robot redefines efficiency in welding U-rib panels, bridge deck units, and ship hull sections. Its expansive gantry framework covers a 30m x 12m work area, enabling seamless welding of long straight seams (up to 30m) and complex curved joints (radii ≥1.5m) without repositioning. Equipped with dual collaborative robots, it simultaneously handles welding and part handling—slashing cycle times by 40%. AI-powered path planning ensures ±1mm precision across multi-axis arcs, while its teaching-free system converts CAD models into flawless weld paths in minutes.
Why Choose Us?
From highway bridge panels to offshore platform modules, this gantry system tackles megaprojects with unmatched speed and precision. Its collision-avoidance LiDAR and self-diagnostic AI minimize downtime, while cloud-based fleet management lets you oversee multiple cells from a single dashboard. WWELD delivers zero-rework welds at 30% lower energy costs—because when size and complexity collide, compromise isn’t an option.
Key Features
Dual-Robot Synergy
One robot welds while the other grips/repositions parts up to 8 tons, enabling non-stop production for high-volume projects.
Mega Work Envelope
Gantry spans 30m (X) × 12m (Y) × 2.5m (Z) to accommodate oversized components like wind turbine towers and railway girders.
CurveMaster™ Adaptive Welding
Real-time arc tracking adjusts speed and oscillation for concave/convex joints (3–25mm leg size), even on warped plates.
Smart Load Compensation
Strain sensors on the gantry beam maintain rigidity during high-deposit welding (45kg/hr wire feed), preventing deflection.
Plug-and-Produce Software
Drag-and-drop sequencing for multi-robot tasks, with pre-loaded profiles for EN 15085 and AWS D1.5 bridge welding codes.
Component Showcase
Application Cases
Product Parameter
|
Name |
Gantry-Type Teaching-Free Welding Robot |
|
Model |
WELD-XB-LM-*Y-*X-*Z |
|
Structure |
Double-machine inverted gantry |
|
Max workpiece |
Custom made |
|
Positioning accuracy |
±1mm |
|
Walking speed |
8m/min |
|
X-axis travel length |
Track length 12/24/30m or custom order |
|
Y-axis travel length |
4~12m optional |
|
Z-axis travel length |
1.5~2.5m |
|
Voltage |
380V AC, 25A |
|
Temperature |
-10~45℃ |
|
Humidity |
20-80% |
|
Shock |
<4.9/s² |
|
Other |
There must be no flammable and corrosive gases or liquids, no water, oil, etc., and no close proximity to high-intensity interference sources. |
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